Precision Bevel Gears

We make bevel gears for many industries, including agricultural machinery, bottling lines, construction equipment, food service equipment, and lawn & garden tools.

Sizes & Specs

• from 0.5 in to 25 in diameter

• Diametral pitch: 96 to 2

• Metric module: 0.25 to 12

Processes

• Hobbing and milling

• Finishing options: gear grinding

• Heat treatment: carburizing, flame hardening, induction, or nitriding

What is a Zerol Bevel Gear?

A Zerol bevel gear is a spiral bevel gear with a zero-degree spiral angle. It combines features of straight and spiral gears.

What are the key features and advantages of Zerol Bevel Gears?

They offer smooth, quiet operation like spiral gears but without axial thrust. They are also less sensitive to misalignment than straight bevel gears.

What are some common uses and applications for Zerol Bevel Gears?

They are used in machine tools, printing presses, and aerospace equipment where quiet, high-speed operation is needed, often replacing straight bevel gears.

Wenlio Straight Bevel Gear

Manufacturing company since 2004

Custom Bevel Gears

• Wenlio Gear’s bevel and miter gears turn power between shafts that meet at 90°.

• Ratios: Miter gears are 1:1. Bevel gears range from 1.5:1 to 6:1.

• Tooth design: Usually 20° pressure angle. A long/short addendum is used to avoid undercut on small tooth counts.

• Matching rules (Miters): They only work together when tooth count, pitch, and pressure angle are the same. You can use more than two in one system (e.g., a differential).

• Matching rules (Bevels): Sold as matched gear–pinion pairs. Do not mix different pitch, pressure angle, or ratio. When one is worn, replace the whole pair, especially for low ratios.

YOUR CUSTOM GEARS—FASTER FROM QUOTE TO SHIP

RUSH-READY CUSTOM GEARS—SLAS AVAILABLE

72-HOUR QUOTES. ACCELERATED PRODUCTION WINDOWS.

From single prototypes to large-volume production

Wenlio Gear provides a full range of manufacturing services for gears, gear components, and assemblies. With skilled technicians, proven know-how, and a fully equipped facility, we deliver precise, custom work for your gear projects.

NEED CUSTOM GEARS—FAST?

 

 

SLA Packages (Lead Time & Pricing)

Tier	Lead Time	Price Uplift
Standard	40–45 days	Base price (0%)
Expedited	25–30 days	+12–18%
Rush	10–15 days	+25–40%
Note: Values are illustrative. Calibrate using Wenlio Gear’s actual capacity and historical data (material categories, size limits, heat-treat capability, yield).

Wenlio

Gear Manufacturing You Can Trust

We makes gears with a focus on ethics and constant improvement.

Primary Secondary

1: High Transmission Accuracy

Our involute gears offer a precise and constant transmission ratio. This is not only critical for precision machinery and instruments but also essential for reducing dynamic loads and achieving smooth operation, especially under high-speed and heavy-load conditions.

2: Wide Range of Applications

Gear drives can transmit a vast range of power, from as little as 0.001W up to 60,000kW. They can operate at very low speeds or at high speeds up to 150 m/s, a performance level that is unmatched by belt or chain drives.

3: Versatile Axis Arrangements

Our gears can connect and transmit power between parallel, intersecting, and crossed shafts. This flexibility is a key advantage that other transmission methods like belt and chain drives cannot achieve.

4: Long Service Life and High Efficiency

Designed for durability, these gears provide a long lifespan and maintain high transmission efficiency, reducing power loss and operational costs.

5: Strict Environmental Requirements

To ensure optimal performance and longevity, gears generally require a housing or gearbox to protect them from dust and debris. Proper lubrication is also essential, except in a few low-speed, low-precision applications.

Quality Control

Prior to every shipment, we conduct the following tests and provide complete quality reports for these gears.

Bubble Drawing

Prepared by Wenlio Gear

Material Certification Report

Prepared by Wenlio Gear

Dimension Measurement Report

Prepared by Wenlio Gear

Accuracy Measurement Report

Prepared by Wenlio Gear

Accuracy Measurement Report

Prepared by Wenlio Gear

Heat Treatment Testing Report

Prepared by Wenlio Gear

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