Gear Manufacturing
Gear Cutting
Gear Cutting
Gear Hobbing
We have a wide range of gear hobbing capabilities
– both conventional wet hobbing and dry hobbing.
The cutting speed of Mitsubishi GE25A dry hobbing machine is double compare to conventional machines.
Gleason 100H Hobbing Machine
Gear Cutting
Gear Shaping
Spur and helical gears with different specifications can be produced by gear shaping. Our gear shaping machines can produce internal and external gears.
Power Honing
Power Honing
Gear Power Honing
Gear honing is probably the most efficient of all gear finishing processes.
The process uses an abrasive impregnated gear tool with the honing action providing an excellent surface – free from grinding burn. Gear honing prolongs the wear life and increases the load carrying capacity by improving the surface contact area.
The surface structure produced by honing means the gears produce less noise and have a longer use life.
Gear Grinding
COMBO GRINDING
5-axis Grinding Center Machine is widely used in aerospace (turbine blades, compressor blades, sealing parts, compressor shafts), medical industry (knee joints, orthopedic tools), precision tools (thread tools, punches, automotive stamping dies), etc.
A.HAAS Multigrind CA : 5-axis Grinding Center Machine
Machining Range
| Description | Process | Quality | Pitch | Quality | Module |
|---|---|---|---|---|---|
| Spur and Helical Gear | Hobbing (before heat treat) | AGMA 10 | 0.55~128 DP | DIN 8/JIS 4 | M0.2~M45 |
| Skiving (before heat treat) | AGMA 11 | 12~48 DP | DIN 7/ JIS 3 | M 0.5~ M 2.0 | |
| Shaping (before heat treat) | AGMA 10 | 1~48 DP | DIN 8/JIS 4 | M 0.5~M 25 | |
| shaving (before heat treat) | AGMA 11 | 4~32 DP | DIN 7/JIS 3 | M 0.8~M 6.0 | |
| Grinding | AGMA 14 | 1~32 DP | DIN 4/JIS 0 | M 0.8~M 25 | |
| Power Honing | AGMA 12 | 1~128 DP | DIN 6/JIS 2 | M0.2~M 20 | |
| Worm | Milling/Hobbing (before heat treat) | 2~48 DP | M 0.2~M 2.0 | ||
| Skiving (before heat treat) | 12~48 DP | M 0.5~ M 12 | |||
| Grinding | 2~32 DP | M 0.5~M 12 | |||
| Worm Gear | Hobbing (before heat treat ) | 2~48 DP | M0.5~M 12 | ||
| Spiral Bevel Gear | Cut and Lap (before heat treat) | AGMA 10 | 1~10DP | DIN 8 | M 2.5~M 25 |
| Grinding | AGMA 12 | Up to 4 DP | DIN 5 | Up to M 6.0 | |
| Straight Bevel Gear | Forge/Cut/Lap (before heat treat) | ||||
| Spline Shaft | Hobbing (before heat treat) Grinding |
Machine List
| Machine | Country | Maker | Type | Qty |
|---|---|---|---|---|
| CNC lathe | China | Taizhou Eastern CNC Equipment Co., Ltd. | 80 | |
| Gear Hobbing | Japan | Kashifuji | KL-1000(CNC) | 1 |
| KN-150(CNC) | 5 | |||
| KA-220(CNC) | 6 | |||
| KA-80(CNC) | 2 | |||
| KE-250 | 1 | |||
| GB63(CNC) | 1 | |||
| GC150(CNC) | 2 | |||
| GD30(CNC) | 2 | |||
| GE25A Dry Hobbing Machine | 1 | |||
| Hamai | 60SP | 2 | ||
| Seiwa | MPN-12 | 2 | ||
| Swiss | Pfauter Mikron | A15(CNC) | 1 | |
| P60(CNC) | 1 | |||
| Gleason-Pfauter | P90(CNC) | 3 | ||
| P90(CNC) | 3 | |||
| USA | Gleason | 100H | 1 | |
| Germany | Pfauter | PF300 | 5 | |
| China | Southern Machine Tool Group Co., Ltd. | 22 | ||
| Turning | Taiwan | Vturn | V-TURN20/26 | 6 |
| Takisawa | NEX-110 | 5 | ||
| Goodway | GA-2000 | 2 | ||
| Japan | Okuma | GENOS L3000-e | 2 | |
| Spline Rolling | Japan | Nachi | PFFM-915XTHNC | 2 |
| Gear Chamfering | Taiwan | -CHIANG | 2 | |
| Broaching | Japan | Nachi | NBX 7.5-10 | 2 |
| Bore Grinding | Taiwan | Etech | EGM-350 | 3 |
| Etech | EGA-3260 | 6 | ||
| OD Grinding | Japan | Mitsubishi | PD 32 | 2 |
| Taiwan | Goodway | GRA-2060 | 3 | |
| Gear Grinding Machine | Swiss | Reishauer | RZ280(CNC) | 1 |
| RZ301S(CNC) | 1 | |||
| RZ300E | 5 | |||
| RZ400 | 3 | |||
| RZ362(CNC) | 1 | |||
| RZ260(Twist) | 2 | |||
| Japan | Mitsubishi | ZE24B | 1 | |
| Germany | Liebherr | LGG280(Twist) | 10 | |
| Kapp | KX260 Twin (Twist) | 2 | ||
| China | Qinchuan Machine Tool & Tool Group Co., Ltd. Shanghai Branch | 4 | ||
| Gear Shaper | Germany | Lorenz | SN4/SN5 | 2 |
| Germany | Liebherr | LS120 with Autoloader | 1 | |
| SC25(CNC) | 3 | |||
| SD15(CNC) | 2 | |||
| SD25(CNC) | 1 | |||
| Japan | Mitsubishi | ST40(CNC)Electronic Guide | 2 | |
| SE25A(CNC) Electronic Guide | 1 | |||
| SE25FR(CNC) | 1 | |||
| Gear Shaver | Japan | Kanzaki | GSH-400C | 8 |
| USA | Red Ring | GSK-400C-NC4 | 2 | |
| GCU | 2 | |||
| Milling machine | China | Wenling Yuhong Machinery Equipment Co., Ltd. | 35 | |
| Worm Grinding Machine | Germany | Klingelnberg | HSS-350 | 1 |
| Taiwan | Luren | LWT-2050 | 1 | |
| China | S7720A | 2 | ||
| Power Gear Honing Machine | Swiss | Fassler | HMX-400 | 2 |
| China | Southern Machine Tool Group Co., Ltd. | 22 | ||
| 5-axis Grinding Center Machine | Germany | A.Haas | Multigrind CA | 1 |
| Multi-purpose heat treatment furnace | China | FAW (First Automobile Works) | 1 | |
| Continuous heat treatment furnace | China | FAW (First Automobile Works) | 3 |
Equipment Capability
| Key Equipment | Available Quantity | Daily Capacity Per Machine | Total Monthly Capacity |
|---|---|---|---|
| Gleason Spiral Bevel Gear Cutting Machine | 110 units | 45–50 pieces | 55,000 sets |
| Spiral Bevel Gear Grinding Machine | 9 units | 210 sets | 40000 sets |
| Gear Hobbing Machine | 30 units | 200 pieces | 130,000 pieces |
| Gear Shaping Machine | 4 units | 100 pieces | 8800 pieces |
| Gear Shaving Machine | 4 units | 300 pieces | 26400 pieces |
| Spline Hobbing Machine | 12 units | 300 pieces | 79000 pieces |
| Machining Center | 10 units | 300 pieces | 66000 pieces |
| Double-Station Gear Grinding Machine | 3 units | 600 pieces | 30000 pieces |
| Single-Station Gear Grinding Machine | 1 units | 150 pieces | 30000 pieces |
| Continuous Heat Treatment Furnace | Line 1 | 15 tons | 450 tons |
| Multi-Purpose Heat Treatment Furnace | 3 units | 7 tons | 200 tons |