Punctual Support
98% On-Time Delivery & 24/7 Tech Support
Quality Assurance
1-Year Warranty & Free Test Report
Manufacturing
IATF 16949:2016-Compliant Production
High Volume
Capacity: Up to 1,250,000 pcs per month
Custom Precision Gears For Robot Vacuum Cleaner
Custom gears for robot vacuum drives and brush modules. Material options, heat treat, and inspection reports. Send a drawing or sample for a quote!
Description
Specifications
| Item | Specification | Tipical | Notes |
|---|---|---|---|
| Gear Type | Custom Gear | — | — |
| Module (m) | 0.5 – 2.5 | 1.5 – 2 | As drawing |
| Pressure Angle | 15 – 25° | 20° | As drawing |
| Precision Grade | ISO 1328 6–8 / AGMA 8–10 | ISO 7-8 | As drawing |
| Materials | 20CrMnTi / 20CrMo / 40Cr / 40CrMo / 45#steel / Others | 20CrMnTi | As drawing |
| Heat Treatment | Carburized & Quenched / Q&T / Nitrided | Carburized | As drawing |
| Hardness | Carburized & Quenched:Tooth HRC 58–62
High-frequency Quenched:HRC 45–55 Nitrided:Tooth HV 650–1300 |
Carburized & Quenched:Tooth HRC 58–62
High-frequency Quenched:HRC 48–52 Nitrided:Tooth HV 700–1100 |
As drawing |
| Surface Finish | Black Oxide Coating / Electroplating / Phosphate Coating / Passivation | Black Oxide Coating / Electroplating | As drawing |
| Process | Broaching / Grinding / Hobbing / Shaping / Shaving / Milling / Forging | Grinding / Shaping | As drawing |
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Wenlio Machining Service
Broaching
Extensive inventory of broaches in various sizes and shapes, making us the ideal choice for urgent order.
Grinding
These services include ID/OD, gear or spline, thread, jig or surface grinding.
Hobbing
With over 10,000 hobs in stock, we likely already have the tooling available for your custom order.
EDM -Wire and Ram
Especially well suited for operations requiring high accuarracy and low-count quick-turnaround part runs.
Laser cutting
Producing for small batches, thin-plate gears (typically <20mm), non-standard gears.
Shaping
Shaping capacities range from 0 to 40″ diameter, and pitches from 1 to 1000.
Shaving
Constructed with a heavy-duty frame for stability and often features automated loading systems.
milling
4th axis capabilities, hold tolerances within .0002″ linear and 10 arc second rotary repeatability.
Quality Control
Prior to every shipment, we conduct the following tests and provide complete quality reports for these gears.:
1. Bubble drawing
2. Dimension measurement report
3. Material certification report
4. Heat treatment testing report
5. Accuracy measurement report
Bubble Drawing
Material Certification Report
Dimension Measurement Report
Accuracy Measurement Report
Accuracy Measurement Report
Heat Treatment Testing Report
Packaging
Step 1 – Anti-rust: We wrap each gear with VCI anti-corrosion paper / bag to protect it from rust during shipping.
Step 2 – Inner protection: The wrapped parts are placed properly to avoid scratches and impact.
Step 3 – Carton packing: Then we pack them into strong export cartons (logo printing is available).
Step 4 – Crate & pallet: Cartons are loaded into a reinforced plywood crate with partitions, and fixed on a pallet.
Step 5 – Secure & label: The crate is sealed, strapped, and labeled, ready for sea/air shipment.
We can also provide custom printed color boxes and logo customization (carton, color box, crate marking, labels).
Note: Please ensure the logo/design is authorized by you; if it involves any third-party brand, we will need written authorization to avoid IP risks.
FAQ
Do you manufacture metal gears for robot vacuum drives?
Yes. We supply steel and alloy-steel gears for brush modules and drive units, based on your load and noise target.
Can you quote from a worn gear sample?
Yes. For best accuracy, send the worn gear plus the mating gear so we can check tooth match and fit.
What information do you need for a fast quotation?
Tooth count, module/DP, face width, bore/key/spline details, and target quantity. A photo of the gearbox helps.
What heat treatment options are common for small precision gears?
Depending on duty cycle, we can quote carburizing, induction hardening, or nitriding and confirm hardness targets with you.
Can you provide an inspection report with shipment?
Yes. We can provide gear measurement and runout checks to support incoming QC, based on your requirement.
Contact us to get a dedicated and personalized offer
Company
Wenlio Gear
Email: sales@wenlio.com
WhastsApp:
+8618257981010
Address
Building 13-2, Zhixin Park, Xianhua South Street, Wucheng, Jinhua, Zhejiang
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