Punctual Support
98% On-Time Delivery & 24/7 Tech Support
Quality Assurance
1-Year Warranty & Free Test Report
Manufacturing
IATF 16949:2016-Compliant Production
High Volume
Capacity: Up to 1,250,000 pcs per month
Precison Helical Gears For Electric Vehicle
EV precision helical gear set for reducer stages. Profile and lead control for smooth running; material and heat-treat certs. Share your specs!
Description
Specifications
| Item | Specification | Tipical | Notes |
|---|---|---|---|
| Gear Type | Helical Gear | โ | โ |
| Module (m) | 1 โ 5 | 2 โ 4 | As drawing |
| Pressure Angle | 15 – 25ยฐ | 20ยฐ | As drawing |
| Precision Grade | ISO 1328 6โ7 / AGMA 8โ10 | ISO 6 | As drawing |
| Materials | 20CrMnTi / 20CrMo / 40Cr / 40CrMo / 45#steel / Others | 20CrMnTi | As drawing |
| Heat Treatment | Carburized & Quenched / Q&T / Nitrided | Carburized | As drawing |
| Hardness | Carburized & Quenched:Tooth HRC 58โ62
High-frequency Quenched:HRC 45โ55 Nitrided:Tooth HV 650โ1300 |
Carburized & Quenched:Tooth HRC 58โ62
High-frequency Quenched:HRC 48โ52 Nitrided:Tooth HV 700โ1100 |
As drawing |
| Surface Finish | Black Oxide Coating / Electroplating / Phosphate Coating / Passivation | Black Oxide Coating / Electroplating | As drawing |
| Process | Broaching / Grinding / Hobbing / Shaping / Shaving / Milling / Forging | Grinding / Shaping | As drawing |
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Wenlio Machining Service
Broaching
Extensive inventory of broaches in various sizes and shapes, making us the ideal choice for urgent order.
Grinding
These services include ID/OD, gear or spline, thread, jig or surface grinding.
Hobbing
With over 10,000 hobs in stock, we likely already have the tooling available for your custom order.
EDM -Wire and Ram
Especially well suited for operations requiring high accuarracy and low-count quick-turnaround part runs.
Laser cutting
Producing for small batches, thin-plate gears (typically <20mm), non-standard gears.
Shaping
Shaping capacities range from 0 to 40″ diameter, and pitches from 1 to 1000.
Shaving
Constructed with a heavy-duty frame for stability and often features automated loading systems.
milling
4th axis capabilities, hold tolerances within .0002″ linear and 10 arc second rotary repeatability.
Quality Control
Prior to every shipment, we conduct the following tests and provide complete quality reports for these gears.:
1. Bubble drawing
2. Dimension measurement report
3. Material certification report
4. Heat treatment testing report
5. Accuracy measurement report
Bubble Drawing
Material Certification Report
Dimension Measurement Report
Accuracy Measurement Report
Accuracy Measurement Report
Heat Treatment Testing Report
Packaging
Step 1 โ Anti-rust: We wrap each gear with VCI anti-corrosion paper / bag to protect it from rust during shipping.
Step 2 โ Inner protection: The wrapped parts are placed properly to avoid scratches and impact.
Step 3 โ Carton packing: Then we pack them into strong export cartons (logo printing is available).
Step 4 โ Crate & pallet: Cartons are loaded into a reinforced plywood crate with partitions, and fixed on a pallet.
Step 5 โ Secure & label: The crate is sealed, strapped, and labeled, ready for sea/air shipment.
We can also provide custom printed color boxes and logo customization (carton, color box, crate marking, labels).
Note: Please ensure the logo/design is authorized by you; if it involves any third-party brand, we will need written authorization to avoid IP risks.
FAQ
How do you support OEM and aftermarket bevel gear programs?
We support OEM and aftermarket programs with drawing review, prototyping, quality traceability, and repeatable production for ongoing supply.
What information do you need to quote custom bevel gears quickly?
For an accurate quotation, please share drawings (preferred), gear type, key interface dimensions (bore/spline/keyway), material requirements, target quantity, and your application basics (load/speed/duty). If you donโt have full data,you can also directly send the samples to us.
Do you support prototypes and low-volume orders before mass production?
Yes. We support prototyping and small-batch runs to validate fit, meshing, and assembly performance before scaling up. MOQ depends on gear design and tooling needs, and we will suggest a cost-effective trial quantity.
How do you ensure consistent quality and traceability for custom gears?
We use controlled production processes with incoming, in-process, and final inspection. Material and process batches can be traced by lot, and records are kept for repeatability on ongoing orders and replacement programs.
What inspection reports and certificates can you provide?
Upon request, we can provide a Certificate of Conformance, material mill certificates, dimensional inspection reports, and other verification documents based on your acceptance requirements and order type.
What is the lead time for custom bevel gears?
Typical lead time depends on design complexity, tooling, and heat-treatment schedule. As a reference, prototypes are often 25โ40 days, and production orders are commonly 20โ40 days. We will confirm a schedule after drawing review.
How do you handle packaging, shipping, and export documents?
We use export-ready packaging with rust protection and secure cartons or wooden cases as needed. We can ship by air, courier, or sea, and provide standard export documents such as packing list, commercial invoice, and other paperwork required by your import process.
Contact us to get a dedicated and personalized offer
Company
Wenlio Gear
Email: sales@wenlio.com
WhastsApp:
+8618257981010
Address
Building 13-2, Zhixin Park, Xianhua South Street, Wucheng, Jinhua, Zhejiang
Additional information
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