Punctual Support
98% On-Time Delivery & 24/7 Tech Support
Quality Assurance
1-Year Warranty & Free Test Report
Manufacturing
IATF 16949:2016-Compliant Production
High Volume
Capacity: Up to 1,250,000 pcs per month
Custom Forklift Spur Gear for Material Handling
Metal spur gears for forklift drives and lift systems Share your module tooth count and load details then request a quote today๏ผ
Description
Specifications
| Item | Specification | Tipical | Notes |
|---|---|---|---|
| Gear Type | Spur Gear | โ | โ |
| Module (m) | 1 โ 5 | 2 โ 4 | As drawing |
| Pressure Angle | 15 – 25ยฐ | 20ยฐ | As drawing |
| Precision Grade | ISO 1328 7โ9 / AGMA 8โ10 | ISO 8 | As drawing |
| Materials | 20CrMnTi / 20CrMo / 40Cr / 40CrMo / 45#steel / Others | 20CrMnTi | As drawing |
| Heat Treatment | Carburized & Quenched / Q&T / Nitrided | Carburized | As drawing |
| Hardness | Carburized & Quenched:Tooth HRC 58โ62
High-frequency Quenched:HRC 45โ55 Nitrided:Tooth HV 650โ1300 |
Carburized & Quenched:Tooth HRC 58โ62
High-frequency Quenched:HRC 48โ52 Nitrided:Tooth HV 700โ1100 |
As drawing |
| Surface Finish | Black Oxide Coating / Electroplating / Phosphate Coating / Passivation | Black Oxide Coating / Electroplating | As drawing |
| Process | Broaching / Grinding / Hobbing / Shaping / Shaving / Milling / Forging | Grinding / Shaping | As drawing |
Video Preview
Spur gears are widely used in parallel-shaft transmission systems because of their straight tooth structure and efficient power transfer. This short video gives buyers a quick visual look at the gear form, drawing details, and typical movement before reviewing technical requirements.
For custom spur gear manufacturing, Wenlio reviews drawings, samples, module, tooth count, material, heat treatment, tolerance, surface finish, accuracy grade, and inspection requirements. Send your drawing, sample, application details, and estimated quantity for a suitable custom gear solution.
Request a QuoteDownload
Wenlio Machining Service
Broaching
Extensive inventory of broaches in various sizes and shapes, making us the ideal choice for urgent order.
Grinding
These services include ID/OD, gear or spline, thread, jig or surface grinding.
Hobbing
With over 10,000 hobs in stock, we likely already have the tooling available for your custom order.
EDM -Wire and Ram
Especially well suited for operations requiring high accuarracy and low-count quick-turnaround part runs.
Laser cutting
Producing for small batches, thin-plate gears (typically <20mm), non-standard gears.
Shaping
Shaping capacities range from 0 to 40″ diameter, and pitches from 1 to 1000.
Shaving
Constructed with a heavy-duty frame for stability and often features automated loading systems.
milling
4th axis capabilities, hold tolerances within .0002″ linear and 10 arc second rotary repeatability.
Quality Control
Prior to every shipment, we conduct the following tests and provide complete quality reports for these gears.:
1. Bubble drawing
2. Dimension measurement report
3. Material certification report
4. Heat treatment testing report
5. Accuracy measurement report
Bubble Drawing
Material Certification Report
Dimension Measurement Report
Accuracy Measurement Report
Accuracy Measurement Report
Heat Treatment Testing Report
Packaging
Step 1 โ Anti-rust: We wrap each gear with VCI anti-corrosion paper / bag to protect it from rust during shipping.
Step 2 โ Inner protection: The wrapped parts are placed properly to avoid scratches and impact.
Step 3 โ Carton packing: Then we pack them into strong export cartons (logo printing is available).
Step 4 โ Crate & pallet: Cartons are loaded into a reinforced plywood crate with partitions, and fixed on a pallet.
Step 5 โ Secure & label: The crate is sealed, strapped, and labeled, ready for sea/air shipment.
We can also provide custom printed color boxes and logo customization (carton, color box, crate marking, labels).
Note: Please ensure the logo/design is authorized by you; if it involves any third-party brand, we will need written authorization to avoid IP risks.
FAQ
Can you quote from a drawing or a worn sample gear?
Both work. A drawing is fastest, but a good sample plus photos of the assembly often helps confirm tooth form and fit. If possible, send the mating gear to reduce risk of noise or premature wear.
What should we include in an RFQ for a forklift spur gear?
Include module/DP, tooth count, pressure angle if known, face width, bore and keyway/spline details, material requirement, heat treatment target, quantity, and operating torque. Mention start-stop frequency and shock loads for correct process planning.
Which heat treatment is common for forklift spur gears?
It depends on load and life expectations. Many forklift gears use alloy steel with a heat treatment chosen around wear and tooth strength. If you have hardness targets, share them; otherwise weโll recommend a realistic option for quotation.
What inspection report can you provide with shipment?
We can provide dimensional checks, runout results, and tooth measurement evidence as requested. For heat-treated gears, hardness verification can be included. If your incoming QC has a checklist, send it so we match your acceptance points.
What usually causes early wear in forklift gear trains?
Common causes are misalignment, inadequate lubrication, contamination, or overload during frequent starts and stops. If you share failure photos and basic operating data, we can suggest improvements in backlash target, heat treatment, and surface finish.
Contact us to get a dedicated and personalized offer
Company
Wenlio Gear
Email: sales@wenlio.com
WhastsApp:
+8618257981010
Address
Building 13-2, Zhixin Park, Xianhua South Street, Wucheng, Jinhua, Zhejiang
Reviews (2)
2 reviews for Custom Forklift Spur Gear for Material Handling
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Sherlock –
For a forklift spur gear, durability and stable running are usually the first things people care about. Nice to see the application is shown clearly here.
Gas –
For forklift parts like this, what usually matters most is not just the gear size, but how well it holds up under repeated loading and daily use. In material handling equipment, stable fit and consistent running tend to make a bigger difference than anything fancy. This page gives a clear idea of where the gear is used, which is helpful for buyers checking the application.