custom crown bevel gear
DIRECT CHINESE CUSTOM GEAR MANUFACTURER

OEM Custom Crown Bevel Gears
Made Directly From Your Blueprints

Looking for highly reliable 90-degree torque transmission? At Wenlio Gear, we manufacture custom-engineered crown bevel gears (face gears) to your precise dimensional tolerances. Simply send us your CAD drawings (STEP, DXF, or PDF), and our engineering team will provide a comprehensive manufacturing review and factory price quote.

Precision Rating

AGMA 10-14 (ISO 4-5)

Module Capacity

M1.0 to M12.0

Max Outer Dia.

Up to 600 mm

Standard Alloys

20CrMnTi / SCM420

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What is a Crown Bevel Gear & Why Choose It?

A Crown Bevel Gear (sometimes called a Face Gear) is a unique type of bevel gear where the pitch angle is exactly 90 degrees. Instead of the typical tapered conical shape found in standard intersecting bevels, the gear teeth are cut directly onto a flat annular surface.

This flat, face-gear design meshes with a standard cylindrical spur or helical gear rather than another custom-shaped bevel pinion. This offers machinery designers two key mechanical advantages:

Looking for Other Bevel Geometries?

Depending on your operating load, speed, and noise limitations, we also manufacture these categories directly from our ISO-certified facilities:

Custom Manufacturing Capabilities

We fabricate every crown gear to your physical design specs. Below are our standard manufacturing limits and high-precision capabilities.

PARAMETER STANDARD OFFERING HIGH PRECISION LIMIT (GRINDING)
Module Range 1.0 – 8.0 Mn 1.0 – 12.0 Mn
Maximum Outer Diameter Φ 350 mm Up to Φ 600 mm
Accuracy Standard DIN 8 / AGMA 10 DIN 4-5 / AGMA 14
Available Materials 20CrMnTi (SCM420), 18CrNiMo7-6, SAE 8620, 42CrMo (AISI 4140), SUS 304/316, Bronze C90700, Acetal/Nylon
Heat Treatment options Case Carburizing and Quenching (HRC 58-62, case depth 0.6-1.6mm), Nitriding, Induction Hardening, Normalized
Flank Treatment Hobbed or Shaped Finish Precision Profile Ground Tooth Surface

Manufacturing Feasibility Analysis (DFM): 

Our engineering team reviews all drawings for manufacturability and can suggest modifications to improve quality, reduce cost, or shorten lead time—at no additional charge.

Send Your Drawing

We Don’t Just Machine Gears. We Certify Every Parameter.

In B2B industrial transmission systems, minor errors in tooth geometry lead to excessive friction, localized heat spikes, and catastrophic breakdown. At Wenlio Gear, we back all our production with fully traceable quality metrics.

Documentation Supplied With Your Order

To simplify your internal assembly audits and incoming material controls, every custom batch is shipped with these physical engineering test documents:

RAW MATERIAL

SGS Chemistry Certificate

Verifies alloy composition & clean grain structure.

DIMENSIONAL

CMM Measurement Logs

Individual verification of gear bore and back plane runouts.

HARDNESS PROFILE

Case-Hard Depth logs

Proves outer wear crust meets 58-62 HRC specification limits.

MESHING PATTERN

Contact Spot Blueprint

Visual footprint of dynamic tooth interactions on standard pinion.

How We Deliver Custom Crown Gears

Wenlio Gear maintains a reliable, straightforward timeline to guarantee absolute conformity from raw alloy forging blanks down to your physical delivery.

01

Inquiry & DFM Audit

Our gear design engineers perform a comprehensive Design for Manufacturability (DFM) check on your 2D and 3D files to verify proper mounting distances and coordinate ratios.

02

Precision Forging

We forge raw gear blanks from certified structural steel alloy bars, matching the metallurgical grain flow properties with expected directional load structures.

03

CNC Tooth Machining

Using multi-axis CNC hobbing, shaping, or milling centers, we cut the crown face teeth to high geometric accuracies, matching perfect contact pattern guidelines.

04

Hardening & Testing

Finished tooth surfaces are carburized (58-62 HRC) and precision ground or lapped to AGMA standards, completing dynamic meshing audits before dispatch.

Where Custom Face Gears Are Implemented

Our customized gears provide highly compact right-angle torque redirection solutions in several specialized machinery segments:

Assembly of the components of a three-speed internal gear hub

Agricultural Equipment

Installed inside flat-envelope harvesting units, rototillers, and agricultural feed shredders. Designed to absorb shock loads and operate under heavy soil exposure conditions.

Power Tools & Handpieces

Power Tools & Handpieces

Providing right-angle motor drive redirection in hand-held angle grinders, pneumatic tools, and orthopaedic drilling instruments where spatial envelope volume is limited.

Explosion diagram of gear pump gear components

Industrial Automation

Utilized in rotary indexing tables, multi-joint industrial pick-and-place arms, and miniature servo actuators demanding minimal back-lash profile configurations.

Common Questions About Custom Gear Manufacturing

Get answers to the most common questions we receive from engineering and procurement teams. Can’t find what you’re looking for? Contact us directly for project-specific guidance.

precision crown bevel gear manufacturer

Q1: Can I buy a single replacement crown gear, or only matched pairs?

A: We strongly recommend buying matched pairs. We lap and roll-test the crown and pinion together to guarantee perfect tooth alignment, low noise, and prevent premature wear.

Q2: What is your typical lead time for a custom batch?

A: Generally 30 to 45 days. This includes precision CNC cutting, advanced heat treatment (carburizing), and final profile grinding to ensure long-term durability.

Q3: What raw materials do you use? Can you match my steel grade?

A: Our standards are 20CrMnTi and 18CrNiMo7-6. We also frequently process SAE 8620, AISI 4140, and 42CrMo4 based on your drawing specs. Material certificates are always provided.

Q4: How do you check the tooth contact pattern before shipping?

A: Every batch undergoes Gleason roll-testing to verify the mesh area, alongside CMM dimensional checks and hardness tests (HRC 58-62). Full QC reports are included.

Q5: What is your Minimum Order Quantity (MOQ)?

A: Our production sweet spot is 30 to 50 pieces. However, to support R&D and B2B partnerships, we accept small prototype runs of 1 to 5 sets for initial testing.

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Ready to Start Your Custom Crown Gear Project?

Partner with a manufacturer that combines technical expertise, quality craftsmanship, and responsive service. Whether you need a single prototype or ongoing production support, we’re equipped to deliver precision gears that meet your exact specifications.

20+ Years of Experience

Manufacturing custom gears for OEM and aftermarket applications

800+ Projects Completed

Successful custom gear projects across diverse industries

98% On-Time Delivery

Meeting committed lead times and quality standards consistently
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