Custom Forklift Spur Gear for Material Handling

Metal spur gears for forklift drives and lift systems Share your module tooth count and load details then request a quote today！

Category: Spur Gears Brand: Wenlio

Customization Options
Precision Grade	ISO 1328 grade 5-8 / AGMA 8-12
Gear teeth	Standard full depth
Pressure Angle(α)	20° / 22.5° / 25°
Module	0.5-12
Material	16MnCr5 / 20CrMnTi / SAE 8620 / 40Cr / Other
Heat Treatment	Carburized & Quenched / Q&T / Nitrided
Roughness Ra	Ra0.8 / 1.6 / 3.2 μm
Hardness	Tooth Surface HRC 52–62 / Core HRC 28–38
Process	Hot forging / Cold heading (Cold forging) / Gear shaping / Grinding

Description

Punctual Support

98% On-Time Delivery & 24/7 Tech Support

Quality Assurance

1-Year Warranty & Free Test Report

Manufacturing

IATF 16949:2016-Compliant Production

High Volume

Capacity: Up to 1,250,000 pcs per month

Specifications

Item	Specification	Tipical	Notes
Gear Type	Spur Gear	—	—
Module (m)	1 – 5	2 – 4	As drawing
Pressure Angle	15 – 25°	20°	As drawing
Precision Grade	ISO 1328 7–9 / AGMA 8–10	ISO 8	As drawing
Materials	20CrMnTi / 20CrMo / 40Cr / 40CrMo / 45#steel / Others	20CrMnTi	As drawing
Heat Treatment	Carburized & Quenched / Q&T / Nitrided	Carburized	As drawing
Hardness	Carburized & Quenched:Tooth HRC 58–62 High-frequency Quenched:HRC 45–55 Nitrided:Tooth HV 650–1300	Carburized & Quenched:Tooth HRC 58–62 High-frequency Quenched:HRC 48–52 Nitrided:Tooth HV 700–1100	As drawing
Surface Finish	Black Oxide Coating / Electroplating / Phosphate Coating / Passivation	Black Oxide Coating / Electroplating	As drawing
Process	Broaching / Grinding / Hobbing / Shaping / Shaving / Milling / Forging	Grinding / Shaping	As drawing

Download

Download the PDF of product details

Wenlio Machining Service

Broaching

Extensive inventory of broaches in various sizes and shapes, making us the ideal choice for urgent order.

Grinding

These services include ID/OD, gear or spline, thread, jig or surface grinding.

Hobbing

With over 10,000 hobs in stock, we likely already have the tooling available for your custom order.

EDM -Wire and Ram

Especially well suited for operations requiring high accuarracy and low-count quick-turnaround part runs.

Laser cutting

Producing for small batches, thin-plate gears (typically <20mm), non-standard gears.

Shaping

Shaping capacities range from 0 to 40″ diameter, and pitches from 1 to 1000.

Shaving

Constructed with a heavy-duty frame for stability and often features automated loading systems.

milling

4th axis capabilities, hold tolerances within .0002″ linear and 10 arc second rotary repeatability.

Quality Control

Prior to every shipment, we conduct the following tests and provide complete quality reports for these gears.:
1. Bubble drawing
2. Dimension measurement report
3. Material certification report
4. Heat treatment testing report
5. Accuracy measurement report

Bubble Drawing

Material Certification Report

Dimension Measurement Report

Accuracy Measurement Report

Heat Treatment Testing Report

Packaging

Step 1 – Anti-rust: We wrap each gear with VCI anti-corrosion paper / bag to protect it from rust during shipping.
Step 2 – Inner protection: The wrapped parts are placed properly to avoid scratches and impact.
Step 3 – Carton packing: Then we pack them into strong export cartons (logo printing is available).
Step 4 – Crate & pallet: Cartons are loaded into a reinforced plywood crate with partitions, and fixed on a pallet.
Step 5 – Secure & label: The crate is sealed, strapped, and labeled, ready for sea/air shipment.

We can also provide custom printed color boxes and logo customization (carton, color box, crate marking, labels).
Note: Please ensure the logo/design is authorized by you; if it involves any third-party brand, we will need written authorization to avoid IP risks.

FAQ

Can you quote from a drawing or a worn sample gear?

Both work. A drawing is fastest, but a good sample plus photos of the assembly often helps confirm tooth form and fit. If possible, send the mating gear to reduce risk of noise or premature wear.

What should we include in an RFQ for a forklift spur gear?

Include module/DP, tooth count, pressure angle if known, face width, bore and keyway/spline details, material requirement, heat treatment target, quantity, and operating torque. Mention start-stop frequency and shock loads for correct process planning.

Which heat treatment is common for forklift spur gears?

It depends on load and life expectations. Many forklift gears use alloy steel with a heat treatment chosen around wear and tooth strength. If you have hardness targets, share them; otherwise we’ll recommend a realistic option for quotation.

What inspection report can you provide with shipment?

We can provide dimensional checks, runout results, and tooth measurement evidence as requested. For heat-treated gears, hardness verification can be included. If your incoming QC has a checklist, send it so we match your acceptance points.

What usually causes early wear in forklift gear trains?

Common causes are misalignment, inadequate lubrication, contamination, or overload during frequent starts and stops. If you share failure photos and basic operating data, we can suggest improvements in backlash target, heat treatment, and surface finish.