Punctual Support
98% On-Time Delivery & 24/7 Tech Support
Quality Assurance
1-Year Warranty & Free Test Report
Manufacturing
IATF 16949:2016-Compliant Production
High Volume
Capacity: Up to 1,250,000 pcs per month
Zerol Bevel Gear Sets For Printing Machine
Zerol bevel gear sets for printing machine drives and paper handling modules. Matched pairs, heat treat, and inspection reports. Request a quote!
Description
Specifications
| Item | Specification | Tipical | Notes |
|---|---|---|---|
| Gear Type | Zerol Bevel | — | Zerol = 0° spiral angle |
| Module (m) | 0.5 – 3 | 1 – 2 | As drawing |
| Pressure Angle | 15 – 25° | 20° | As drawing |
| Precision Grade | ISO 1328 6–7 / AGMA 9–10 | ISO 6 | As drawing |
| Materials | 20CrMnTi / 20CrNiMo / 40Cr / 42CrMo / 45# / Others | 20CrNiMo | As drawing |
| Heat Treatment | Carburized & Quenched / High-frequency Quenched / Nitrided | Carburized | As drawing |
| Hardness | Carburized & Quenched:Tooth HRC 58–62
High-frequency Quenched:HRC 45–55 Nitrided:Tooth HV 650–1300 |
Carburized & Quenched:Tooth HRC 58–62
High-frequency Quenched:HRC 48–52 Nitrided:Tooth HV 700–1100 |
As drawing |
| Surface Finish | Black Oxide Coating / Electroplating / Phosphate Coating / Passivation | Black Oxide Coating / Electroplating | As drawing |
| Process | Milling / Grinding / Forging / Powder Metallurgy | Milling / Grinding | As drawing |
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Zerol Bevel Gear Machining Service
milling
Milling delivers flexible, CNC-controlled cutting for prototypes and small batches.Ideal for thin-plate parts and non-standard bevel gears where tooling needs to stay agile.
forging
Forging forms dense blanks with improved grain flow for high-load bevel gear applications.
Best for robust gear blanks that require strength before precision machining.
Powder metallurgy
Powder Metallurgy makes near-net-shape gears with consistent repeatability at scale.
Great for small-module or complex geometries, cutting material waste and machining time.
Quality Control
Prior to every shipment, we conduct the following tests and provide complete quality reports for these gears.:
1. Bubble drawing
2. Dimension measurement report
3. Material certification report
4. Heat treatment testing report
5. Accuracy measurement report
Bubble Drawing
Material Certification Report
Dimension Measurement Report
Accuracy Measurement Report
Accuracy Measurement Report
Heat Treatment Testing Report
Packaging
Step 1 – Anti-rust: We wrap each gear with VCI anti-corrosion paper / bag to protect it from rust during shipping.
Step 2 – Inner protection: The wrapped parts are placed properly to avoid scratches and impact.
Step 3 – Carton packing: Then we pack them into strong export cartons (logo printing is available).
Step 4 – Crate & pallet: Cartons are loaded into a reinforced plywood crate with partitions, and fixed on a pallet.
Step 5 – Secure & label: The crate is sealed, strapped, and labeled, ready for sea/air shipment.
We can also provide custom printed color boxes and logo customization (carton, color box, crate marking, labels).
Note: Please ensure the logo/design is authorized by you; if it involves any third-party brand, we will need written authorization to avoid IP risks.
FAQ
Why choose zerol bevel gears for printing machine drives?
Printing equipment often values smooth, repeatable motion. Zerol bevel gears can be a practical choice for compact right-angle layouts where stable engagement and predictable setup are important.
Can you provide matched gear pairs for consistent performance?
Yes. We can supply a matched zerol bevel gear set to help maintain consistent meshing after installation, especially in drives sensitive to vibration or register accuracy.
What operating details should we share for a print drive RFQ?
Share speed range, torque, duty cycle, direction changes, lubrication type, and operating temperature. Also tell us whether the system is belt-driven upstream, since that affects load fluctuation.
Our machine has tight alignment limits—what should be specified?
Provide assembly datums and how you control mounting distance or center distance. If you have a backlash window or contact target, include it so the process plan matches your assembly method.
What inspection items are most relevant for print-drive gears?
Typically tooth geometry evidence, runout, and fit checks. If you need specific tooth contact pattern control or report formats for incoming inspection, mention it upfront.
Can you support small batches for maintenance and spares?
Yes. For spare-part batches, a drawing is ideal. If not available, a sample plus clear photos and measured key dimensions can still allow a practical quote and process recommendation.
Contact us to get a dedicated and personalized offer
Company
Wenlio Gear
Email: sales@wenlio.com
WhastsApp:
+8618257981010
Address
Building 13-2, Zhixin Park, Xianhua South Street, Wucheng, Jinhua, Zhejiang
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